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- Compulsory BIS license under IS 2041:2009 for steel plates used in pressure vessels.
- Rigorous specifications for chemical composition, heat treatment, and impact testing.
- Indication required with BIS logo, grade, and trace details.
- Certification through BIS audit, lab tests, and license issuance.
- It is an assurance of safety, conformity, and acceptance in the trading sphere.
Introduction
Without the needed certification for the steel plates under BIS IS 2041:2009, a Chennai local pressure vessel manufacturer experienced the stoppage of a whole project. The supplied materials were technically perfect, but they were rejected at the compliance level, thus, the company faced expensive delays. The certification is not simply a legal requirement. It is the very confirmation that the plates are able to endure pressure and low-temperature conditions safely. Steel plates certified by BIS under IS 2041:2009 are the ultimate solution to quality, regulatory and customer satisfaction issues. Bureau of Indian Standards
What is IS 2041:2009?
IS 2041:2009 is an Indian Standard that defines the requirements for steel plates used in pressure vessels operating at moderate and low temperatures. It essentially lays out the benchmarks for the material which helps industries that live off the material to use it in a safe, strong, and reliable way. ISI MARK
Key points:
- It defines the steel grades that may be used for the service at temperatures from low to moderate.
- Details the chemical composition and mechanical strength ranges.
- The steel should be a fine-grained, fully killed, and heat-treated one according to the requirement.
- The quality as per the referred standard is ensured by the tensile, bend, and impact tests that are compulsory.
- Each plate is governed by the rules of marking and traceability.
- IS 2041:2009 is the standard that ensures safety, durability, and legal compliance in the fabrication of pressure vessels.
Why is BIS Certification Mandatory
- BIS certification under IS 2041:2009 verifies that steel plates for pressure vessels meet required mechanical, chemical, and safety standards.
- It is the basic necessity for the plates to have the ability to keep up with the pressure change as well as the temperature without breaking.
- Once the certification scheme is set in place by the BIS, it will involve the full-scale testing, the inspection, and a factory audit.
- The Indian government, through the Steel and Steel Products (Quality Control) Order, has made it compulsory.
- Manufacturers licensed by the BIS alone are authorized to produce or sell such steel plates in the India market.
- Such a certification is a guarantee for consumers, it is a tool for quality assurance, and it is an enabler of safe practice in the essential industries such as the oil, gas, and power sectors.
Importance & Benefits of BIS Certification
| Importance | Benefits |
| Is a must for the production to be in accordance with IS 2041:2009 and Quality Control Orders. | Grant of legal approval for manufacturing, importing, and selling in India. |
| Ensures that the materials are safe to be used as pressure parts and in low-temperature applications. | Prevention of accidents, leaks, or pressure vessel failures. |
| Uniformity in the quality and performance of the steel plates is preserved. | The rejection rates are lowered, and production efficiency is increased. |
| Through marking and documentation, product traceability is established. | Enhances customer trust and audit readiness. |
| It is a confirmation that testing and inspection have been done by accredited BIS authorities. | It is a trust builder with clients and regulatory bodies. |
| It is a pre-requisite for government and industrial procurement. | Leads to business expansion and wider access to the market. |
Step-by-Step Process of BIS Certification
Step1:Documentation
- Collect documents related to company registration, factory layout, and quality control.
- Also, add a manufacturing flow chart and the list of machinery/equipment.
- Get internal test reports and product specifications prepared as per IS 2041:2009.
- Make sure that all the documents are signed, updated, and in good condition for BIS inspection.
Step2:Product Testing
- Send product samples to a BIS-recognized or NABL-accredited laboratory.
- Testing includes chemical composition, tensile, bend, and impact tests.
- Ensure test parameters match the requirements of IS 2041:2009.
- Obtain a complete and valid test report for submission with the application.
Step3:Application Submission
- Create an account on the BIS online portal and fill the application form as per the given instructions.
- Upload documents required, test reports, and fees for the transaction.
- Product details should be clear (steel plates for pressure vessels as per IS 2041:2009).
- Commit the application for initial checking and receiving acknowledgment.
Step4:Scrutiny and Inspection
- Officials from the BIS go through the documents and check if the product meets the standards.
- An on-site visit to the factory is done to evaluate production and testing methods.
- The quality assurance team, labelling, and traceability records are also reviewed by the inspectors.
- Any differences pointed out must be rectified prior to the issuance of the license.
Step5:Grant of Licence
- BIS reviews inspection and test results for final approval.
- Once satisfied, BIS issues the certification licence under Scheme-I.
- Manufacturer receives authorisation to use the ISI Standard Mark.
- Maintain compliance through regular audits and licence renewals.
Documents required for BIS Certification
| Category | Documents Required |
| Company | Registration, GST, PAN, manufacturing licence |
| Factory | Layout plan, machinery list, process flow chart |
| Quality | Quality manual, test records, calibration proof |
| Product | Description, grade, IS 2041:2009 specifications |
| Testing | BIS/NABL lab test report of sample |
| Authorisation | Signatory or Indian representative details |
Timelines, Costs, Validity & Renewal
- Timelines: Normally locals are able to finish their jobs or tasks within 30–90 days but foreign people might be asked to wait for 120 days.
- Costs: Money that is needed for application, testing, inspection and paying licence fees.
- Validity: The license is valid for 2 years.
- Renewal: Every two years a renewed audit and submitted reports are used for renewal.
Why Choose Diligence Certifications
- Diligence Certifications is one of the best choices for India BIS Certification They have Proper Support for Certification BIS under IS 2041:2009.
- They provide Full Support from Document Preparation to Licence Approval.
- Diligence Certifications maintains excellent relationship management with BIS and testing laboratories with high credibility.
- They process quickly with less probability of rejection.
- An Experienced Team Working with Top Steel and Engineering Companies.
- They also provide On-going Support for Audits, Renewals, and Changes in Regulations.
Conclusion
BIS certification is a must if one is to be completely sure of the quality, safety, and compliance of the products. It is proof that the material can be used safely in situations of high pressure and temperature. The certification is a valuable asset for the manufacturers as it gives them the green light to operate legally, earn trust from the industry and have access to a wider market. The procedure will be hassle-free, precise, and in full accordance with the law if you work with professionals such as Diligence Certifications, thus, you can be sure that your steel products meet each and every BIS requirement.
Frequently Ask Questions
What is BIS Certification under IS 2041:2009?
BIS certification under IS 2041:2009 is a confirmation that steel plates for pressure vessels are reliable and conform to quality and mechanical standards for moderate and low temperatures.
Why is BIS certification mandatory for steel plates?
BIS certification is mandatory as per the India Government's Steel and Steel Products (Quality Control) Order under which material safety is the prime concern. This is done as a part of the safety steps to eliminate the sources of failure and also, for the standardization of the quality in different sectors.
Which industries require IS 2041:2009 certified steel plates?
Primarily, these plates can be located in the oil and gas industries, chemical plants, power generation, and shipbuilding sectors as well as in pressure vessel factories.
Who issues the BIS certification?
The Bureau of Indian Standards (BIS) under the Ministry of Consumer Affairs, is the only body authorized to issue such a certificate in India.
What tests are required for certification under IS 2041:2009?
The tests include the analysis of the material composition, tensile strength, a sample for the bending test, a sample for the impact test, and the size all in accordance with the BIS standard.
How long does it take to obtain BIS certification?
It might take 30-90 days locally, and 120 days if the applicant is overseas to obtain such a certification, depending on the availability of documents and test results.
What is the validity of the BIS licence?
The validity of the first license is only two years after which it can be renewed every two years upon inspection and the submission of up-to-date test records.
Can foreign manufacturers apply for BIS certification?
Foreign manufacturers are allowed to submit their applications through an Authorized Indian Representative (AIR) in line with the BIS Foreign Manufacturers Certification Scheme which is the proper procedure.
What happens if a manufacturer sells non-certified steel plates?
In case a manufacturer sells non-certified steel plates thus violating the Quality Control Order, the manufacturer is liable for punishment by the authorities which may include fines, confiscation of goods, and in some instances, legal proceedings.
In case a manufacturer sells non-certified steel plates thus violating the Quality Control Order, the manufacturer is liable for punishment by the authorities which may include fines, confiscation of goods, and in some instances, legal proceedings.
Diligence Certifications offers you a coordinated service for your compliance needs that include Documentation, Testing, Bis Liaison, and Audit Preparation at your convenience with less time and fewer mistakes.
