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- Mandatory Compliance: Rubber hoses for sand and grit blasting need to have BIS certification as per IS 5894 / ISO 3861 if they are to be sold in India.
- Product Testing: Hoses undergo tests in BIS, approved labs for abrasion resistance, tensile strength, pressure rating, and durability.
- Application Submission: The manufacturer should submit an application to the BIS along with the product details, test reports, and technical documents.
- Factory Inspection: BIS officials visit the factory to check the manufacturing processes, quality control system, and in, house testing facilities.
- ISI Mark Authorization: When the permission is granted, the manufacturer is allowed to put the ISI mark on the product, which is an indication of conformity with the law and acceptance of the product in the market.
Introduction | (IS 5894 / ISO 3861)
In order to maintain safety, longevity, and good functionality, the Bureau of Indian Standards(BIS) has given the certification of a must for such hoses under IS 5894 Rubber Hoses for Sand & Grit Blasting that is in line with ISO 3861. BIS Certification is a facility that rubber hoses are up to standard in the aspects of their making, resistance to wear, pressure capability, and production quality, thus allowing manufacturers to legally sell reliable and safe products in India.
What is IS 5894:2018?
IS 5894:2018 is the Indian Standard of Bureau of Indian Standards that specifies the quality, safety, and performance requirements of rubber hoses used for sand and grit blasting, conforming to ISO 3861.
Key Points:
- It is an authoritative document by the Indian Standards Bureau for rubber hoses that are employed in sand and grit blasting processes.
- The specification identifies the material and structural prerequisites for the hoses along with the rubber lining and the reinforcement parts.
- It outlines the abrasive blasting operations performance and durability features through different levels of abrasiveness that must be met.
- Moreover, the standard stipulates the pressure at which the hose can be used safely and the maximum pressure that the hose can endure.
- This standard was developed in coordination with ISO 3861, which enables it to be in line with the international quality standards.
Why is BIS Certification Mandatory
BIS Certification is a must to keep the rubber hoses for sand and grit blasting in conformity with IS 5894:2018 safety and quality requirements. Proper strength, abrasion resistance, and pressure performance are ensured through this safety measure, thus users are protected against risks of hose failure, leakage, and accidents. Besides that, compulsory certification is instrumental in sustaining consistent product quality, stopping the entry of substandard products into the market, and giving confidence to the purchasers that the hoses are in compliance with the standards set by the Bureau of Indian Standards and, therefore, are safe and dependable for industrial use.
Key Reasons:
- IS 5894:2018Rubber hoses must meet the quality and safety standards specified in IS 5894:2018.
- Hose bursting, leakage, and accidents at work can be avoided with the help of this.
- It ensures that the hoses have sufficient abrasion resistance and that they can withstand the required pressure for blasting.
- It is difficult to sell substandard or unsafe rubber hoses in the Indian market.
- The Indian government, through the Bureau of Indian Standards, certifies buyer confidence.
Importance and Benefits of BIS Certification
| Importance | Benefits |
| It is the main test that rubber hoses have to pass in order to be considered conform to IS 5894 / ISO 3861 standards relating to abrasion resistance, pressure rating, and durability. | Legal compliance that helps in avoiding penalties, product seizure, or market restrictions. |
| It is the main test that rubber hoses have to pass in order to be considered conform to IS 5894 / ISO 3861 standards relating to abrasion resistance, pressure rating, and durability. | Improved safety and longer service life for industrial blasting applications. |
| Assures that hose blasting equipment performance under harsh conditions such as those involving sand and abrasive grit will be safe and reliable over a long period of time. | More buyer confidence and easier access to the market in heavy industries, shipyards, and infrastructure projects. |
| A measure that is necessary if one is engaged in manufacturing, importing, or selling blasting hoses in India. | It lays down the standard manufacturing and quality control practices of the Bureau of Indian Standards. |
| Including substandard or unsafe hoses that may cause accidents in the supply chains of the industrial and construction sectors is avoided through this intervention measure. | Increased brand trust, wider market opportunities, and business growth that is viable in the long run. |
Step-by-Step Process of BIS Certification
Step1:Documentation
- Collect required technical documents
- Prepare product specifications
- Gather company registration details
- Ensure documents follow BIS format
Step2:Product Testing
- Send samples to a BIS-approved lab
- Conduct safety and quality tests
- Receive test reports
- Confirm compliance with BIS standards
Step3:Application Submission
- Fill out the BIS application form
- Upload all required documents
- Attach valid test reports
- Pay the necessary BIS fees
Step4:Scrutiny and Inspection
- BIS reviews submitted documents
- Authority verifies test results
- Factory/product inspection may occur
- Clarifications requested if needed
Step5:Grant of License
- BIS approves the application
- License number is issued
- Product can carry BIS mark
- Renewal required before expiry
Documents Required for BIS Certification
| Category | Documents Required |
| Business Documents | Business license/registration, ISO certificate, organizational details |
| Manufacturer Details | Factory layout, process flow chart, machinery list, production details |
| Product Documents | Product specifications, component list, user manual, model details |
| Testing Documents | Test report from BIS-recognized lab, sample details, test request form |
| Legal & Compliance | Authorization letter, brand ownership proof, trademark certificate (if any) |
| Import/Foreign Manufacturer (If applicable) | AIR (Authorized Indian Representative) details, contract agreement, overseas manufacturer documents |
Timelines, Costs, Validity & Renewal
- Timelines: Usually from 20 to 30 days, with only 7-15 days for the testing.
- Costs: The cost of the government and the test varies depending on the product. There can be some additional charges though.
- Validity: The validity period is 2 years in most situations.
- Renewal: The renewal is done before the expiration; there should be updated documents/tests; the renewal
Why Choose Diligence Certifications
- Expert BIS Guidance: Comprehensive support for BIS Certification covering all stages from filing the application to getting the ISI mark approved
- Industry Experience: Extensive knowledge of the standards in the industrial, construction, electrical, and consumer products sectors
- Faster Approvals: Efficient methods that shorten the waiting time and thus help in getting the certification quickly
- Complete Compliance Support: Facilitation of testing through coordination, documentation, factory inspection, and interaction with BIS.
- Trusted Partner: The good reputation, open communication, and dependable service of Diligence Certifications, thus enabling companies to attain legal compliance and gain market trust.
Conclusion
In order to maintain safety, longevity, and stable functionality during heavy industrial use, it is quite necessary for rubber hoses utilized in sand and grit blasting operations in accordance with IS 5894 / ISO 3861 to be certified by the BIS. Meeting these criteria is not just a must as per the laws of India but also a way to keep away poor quality products from the market. Through the aid of a specialist like Diligence Certifications, getting a BIS Certification can be a quick process for the producer, thus leading to his trustworthiness being elevated and the market position getting stronger alongside the local and international quality regulations set by the Bureau of Indian Standards.
Frequently Asked Questions (FAQs)
Is BIS Certification compulsory for rubber hoses which are utilized in sand and grit blasting?
Yes, manufacturing and selling these hoses in India requires BIS Certification as per IS 5894.
Which authority issues BIS Certification in India?
BIS Certification is issued by the Bureau of Indian Standards.
What is the applicable Indian Standard for blasting rubber hoses?
The applicable standard is IS 5894:2018, aligned with ISO 3861.
What tests are conducted for BIS Certification?
Tests are abrasion resistance, tensile strength, working pressure, burst pressure, and durability.
Where is product testing performed?
Testing is done in laboratories that have been recognized by BIS only.
Is factory inspection required for BIS Certification?
Indeed, BIS could perform a factory inspection to check the production and quality control systems.
How long does the BIS Certification process take?
It is mostly 20, 30 days that the process takes and it depends on the testing and document verification.
What is the validity of BIS Certification?
The license normally stays valid for 2 years and is renewable.
Can foreign manufacturers apply for BIS Certification?
Sure, foreign manufacturers are allowed to apply if they have an Authorized Indian Representative (AIR).
What if a product is sold without BIS Certification?
Such selling activities may result in monetary fines, product seizure, and limitations on the market.
