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- IS 1855 Stranded Steel Wire Ropes lays down requirements for the construction and tensile strengths of the stranded steel wires used in the manufacture of steel wire ropes for the purposes of lifting, hauling, and mining.
- The ropes need to undergo tests for breaking strength, elasticity, and wire quality at BIS-approved laboratories.
- The BIS ISI markings are also responsible for ensuring that manufacturers adhere to quality control standards.
- Factory inspections and testing of samples are also done by BIS on a regular basis so that the quality of the products is ensured.
- ISI certified wire ropes have proved the reliability, safety, and compliance of the ISI mark with Indian standards.
Introduction
The BIS Certification for Stranded Steel Wire Ropes as per IS 1855 ensures that the wire ropes used for lifting, hauling, winding, and mining purposes conform to the toughest Indian standards of safety and performance. These wire ropes are essential in high-strength applications, as they result in serious accidents in the event of an occurrence. The Indian Standard IS 1855, which was published by the Bureau of Indian Standards (BIS), explains the requirements for the performance characteristics, testing procedures for materials, structure, tensile strength, and tests. The ISI certification provided by the BIS proves that the stranded steel wires are of higher strength, performance level, and safety for operation in mining conditions.
What is IS 1855?
BIS Certification in Stranded Steel Wire Ropes: The IS: 1855 standard covers the assurance of superior quality and safety for use in the mining, lifting, and haulage industries of steel wire ropes utilized within India. This particular standard is related to material, tensile requirements, testing, and marking of the steel material that is utilized in the manufacture of wire ropes. These products are certified through the ISI mark, which ensures that the steel wire ropes are safe and dependable to use.
Key Points:
- IS 1855 defines requirements with regard to design, strength, and manufacturing of stranded steel wire ropes.
- It provides a means that ensures the ropes used for mining, lifting, hauling, as well as man riding, are suitable for the purpose.
- Breaking load, Elongation, & Wire Quality tests are compulsory in BIS accredited labs.
- While ISI is in place, the producers are required to retain the quality controls and traceability.
- The wire ropes with the ISI label are assured to meet Indian safety and performance requirements.
Why is BIS Certification Mandatory
The BIS Certification for the stranded steel wire ropes as per the IS 1855 standard is mandatory to guarantee the safety, reliability, and performance for the critical applications such as mining, lifting, and hauling. The steel wire ropes work under severe loads and adverse conditions, where any breakout can lead to serious accidents, human injury, and economic losses. The BIS Certification ensures the imposition of tough standards for the quality of the materials, tensile strength, manufacturing process, and testing. The ISI mark ensures the safety and quality standards as required in India.
Key Reasons:
- It provides high safety in mining, lifting, and haulage jobs where failure of the wire rope may be dangerous and even lead to loss of life.
- Compliance in terms of strength, durability, and manufacture as specified in IS 1855.
- It is intended to prevent the use of substandard or unsafe wire ropes.
- Needs regular testing and factory inspections to ensure consistent quality.
- The ISI mark provides assurance regarding the faithful functioning of that particular product and its legality in that particular marketplace because it has been tested .
Importance and Benefits of BIS Certification
| Importance | Benefits |
| IS 1855 specification describes the material, manufacture, and performance of stranded steel wire ropes. | Ensures safety to the greatest extent in heavy-duty and life-critical operations. |
| Certification is required in the case of mine wire ropes used for lifting and manriding. | It ensures high strength, durability, and reliability of wire ropes. |
| Products have to qualify in the “breaking load test,” “elongation test,” and “wire quality test” at the BIS. | It reduces the risk of accidents, failures, and damage to a lot of equipment. |
| A quality control process must adhere to a BIS-approved quality control system. | This helps in enhancing the customers’ trust and acceptance of the product on the market. |
| Only ISI marked wire ropes are allowed for sale and use as per this standard. | Helps manufacturers comply with Indian legal and quality regulations. |
Step-by-Step Process of BIS Certification
Step1:Documentation
- Collect required technical documents
- Prepare product specifications
- Gather company registration details
- Ensure documents follow BIS format
Step2:Product Testing
- Send samples to a BIS-approved lab
- Conduct safety and quality tests
- Receive test reports
- Confirm compliance with BIS standards
Step3:Application Submission
- Fill out the BIS application form
- Upload all required documents
- Attach valid test reports
- Pay the necessary BIS fees
Step4:Scrutiny and Inspection
- BIS reviews submitted documents
- Authority verifies test results
- Factory/product inspection may occur
- Clarifications requested if needed
Step5:Grant of License
- BIS approves the application
- License number is issued
- Product can carry BIS mark
- Renewal required before expiry
Documents Required for BIS Certification
| Category | Documents Required |
| Business Documents | Business license/registration, ISO certificate, organizational details |
| Manufacturer Details | Factory layout, process flow chart, machinery list, production details |
| Product Documents | Product specifications, component list, user manual, model details |
| Testing Documents | Test report from BIS-recognized lab, sample details, test request form |
| Legal & Compliance | Authorization letter, brand ownership proof, trademark certificate (if any) |
| Import/Foreign Manufacturer (If applicable) | AIR (Authorized Indian Representative) details, contract agreement, overseas manufacturer documents |
Timelines, Costs, Validity & Renewal
- Timelines: Usually from 20 to 30 days, with only 7-15 days for the testing.
- Costs: The cost of the government and the test varies depending on the product. There can be some additional charges though.
- Validity: The validity period is 2 years in most situations.
- Renewal: The renewal is done before the expiration; there should be updated documents/tests; the renewal
Why Choose Diligence Certifications
Diligence Certifications is an esteemed certification partner. It is counted among the experts in the domain of BIS certifications, such as IS 1855 for stranded steel wire ropes. It is always beneficial to select Diligence Certifications so that you could get professional assistance during the entire process. Their focus is not only on quality, transparency, and timely delivery, which helps the manufacturers get the certifications from BIS easily. Selecting Diligence Certifications would be the best decision for those businesses that want hassle-free BIS certifications. Their entire focus is on satisfactory work, making Diligence Certifications the best option.
Conclusion
BIS Certification for Stranded Steel Wire Ropes as per IS 1855: BIS certification of Stranded Steel Wire Ropes as per IS 1855 holds a significant importance as it helps in creating a safe environment along with robustness and reliability for mining as well as heavy duty lifting operations. By complying with this certification, it becomes clear that the products target countries like India possess a high quality level. BIS certification proves highly significant for creating a safe environment along with robustness and reliability for mining as well as heavy duty lifting operations.
Frequently Asked Questions (FAQs)
What does IS 1855 stand for?
IS 1855 is an Indian Standard which gives the specifications regarding the quality and safety of stranded steel wire ropes.
Is BIS certification mandatory for wire ropes?
Yes, BIS certification is compulsory for wire ropes, which are used either in mining, lifting, or hauling.
“What does the ISI mark indicate?”
ISI mark indicates the product is according to Indian safety and quality norms, and the wire rope is no exception.
Who Provides BIS Certification?
It is Certification of BIS can be acquired from Bureau of Indian Standards (BIS), Government of India.
What types of tests are required by the IS 1855 standard?
These tests include breakage of load, elongation, and the properties of the wires.
Where will the tests be done?
Tests will be done in BIS-approved labs.
How much time does it take for BIS certification?
It involves the testing of the product and generally takes about 20–30 days.
What is the validity of a BIS license?
The license is usually valid for 2 years.
Is factory inspection necessary?
Yes, BIS can check on the manufacturing and quality control.
Does the selling of wire ropes without certification take place within India?
No, the wire ropes falling under IS 1855 cannot be sold in India or used without a BIS certification.
