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- IS 1856 defines the construction requirements of steel wire ropes that are to be employed in haulage systems.
- Provides high tensile strength, flexibility, and resistance to wear for safe lifting and pulling.
- The ropes should be tested for their tensile strength, elongation, and quality of wires in BIS-approved labs.
- The companies have to adhere to the quality control process under the BIS regime.
- Ropes that bear certification from BIS have the ISI mark, which is a proof of it conforming to standards of safety and performance .
Introduction
BIS Certification of Steel Wire Rope for Haulage as per IS 1856 helps ensure that the steel wire ropes used in mining, lifting, as well as haulage, adhere to the highest standards of safety in the Indian industry. Since the steel wire ropes are used in the transportation of heavy goods, their failure can cause catastrophic results in terms of losses as well as safety. Indian Standard IS 1856, formulated by the Bureau of Indian Standards (BIS), contains specifications for the manufacture of steel wire ropes, as well as their strength, performance, and other related factors that are useful in the haulage process.
What is IS 1856?
IS 1856 is the Indian Standard that defines the quality and safety of wire ropes for haulage. It lays down the requirements regarding design, strength, testing, and marking for reliable performance in lifting and pulling applications. BIS Certification to IS 1856 ensures that the Wire Ropes conform to Indian Safety, Durability and Quality Standards for their Industrial and Mining Applications.
Key Points:
- IS 1856 is known as an Indian Standard, specifying the use of steel wire ropes in haulage systems.
- It defines requirements related to the construction, material, and tensile strength.
- This standard helps ensure the ropes are capable of supporting high weights and working for a long time without any issues.
- Mandatory testing for performance as well as safety is carried out at BIS-approved labs.
- BIS certification as per IS 1856 ensures Indian quality and safety standards.
Why is BIS Certification Mandatory
BIS certification becomes an imperative in order to guarantee compliance with the strict requirements regarding steel wire ropes used in haulage according to IS 1856 specifications in the Indian context. These wires are used in risky operations such as mining, lifting, material transportation, among others. BIS certification becomes an imperative in order to guarantee compliance with the strict requirements regarding the manufacturing of goods from BIS-approved materials, BIS-recognized laboratories for testing, as well as a BIS-controlled quality system for manufacturing. Thus, the ISI mark certifies use in industries as safe and suitable.
Key Reasons:
- It is responsible for ensuring the steel wire ropes used in the mining industry have the appropriate safety and strength requirements for haulage.
- It prevents the usage of sub-standard or poor quality ropes in critical operations such as mining and lifting.
- Verifies whether products have been tested and cleared by BIS-recognized labs.
- Enforces rigorous manufacturing quality control procedures.
- Protects personnel, machinery, and operations with its guaranteed reliability and durability.
Importance and Benefits of BIS Certification
| Importance | Benefits |
| For haulage, steel wire ropes have to be certified by BIS. | Provides secure and stable performance on heavy haul missions. |
| The IS 1856 specifies particular conditions regarding construction, material, as well as tensile strength. | Reduces the risk of accidents and rope failure. |
| The products are to be tested in BIS recognized labs. | Enhances consumer as well as government sentiment. |
| They are forced to ensure uninterrupted processes of quality control and inspection. | Assists in fulfilling the legal obligations of the manufacturer. |
| Qualified ropes must carry the ISI mark for easy recognition. | Enhances market acceptance and product credibility |
Step-by-Step Process of BIS Certification
Step1:Documentation
- Collect required technical documents
- Prepare product specifications
- Gather company registration details
- Ensure documents follow BIS format
Step2:Product Testing
- Send samples to a BIS-approved lab
- Conduct safety and quality tests
- Receive test reports
- Confirm compliance with BIS standards
Step3:Application Submission
- Fill out the BIS application form
- Upload all required documents
- Attach valid test reports
- Pay the necessary BIS fees
Step4:Scrutiny and Inspection
- BIS reviews submitted documents
- Authority verifies test results
- Factory/product inspection may occur
- Clarifications requested if needed
Step5:Grant of License
- BIS approves the application
- License number is issued
- Product can carry BIS mark
- Renewal required before expiry
Documents Required for BIS Certification
| Category | Documents Required |
| Business Documents | Business license/registration, ISO certificate, organizational details |
| Manufacturer Details | Factory layout, process flow chart, machinery list, production details |
| Product Documents | Product specifications, component list, user manual, model details |
| Testing Documents | Test report from BIS-recognized lab, sample details, test request form |
| Legal & Compliance | Authorization letter, brand ownership proof, trademark certificate (if any) |
| Import/Foreign Manufacturer (If applicable) | AIR (Authorized Indian Representative) details, contract agreement, overseas manufacturer documents |
Timelines, Costs, Validity & Renewal
- Timelines: Usually from 20 to 30 days, with only 7-15 days for the testing.
- Costs: The cost of the government and the test varies depending on the product. There can be some additional charges though.
- Validity: The validity period is 2 years in most situations.
- Renewal: The renewal is done before the expiration; there should be updated documents/tests; the renewal
Why Choose Diligence Certifications
Diligence Certifications offers professional advice and complete assistance for obtaining the BIS Certification for Steel Wire Ropes as per IS 1856. Having complete knowledge of the BIS procedures and requirements for documentation and testing, Diligence Certifications assists the manufacturer in obtaining the certification easily and without any complications. From the filling of the applications to the BIS-approved laboratories and help in the ISI mark approval, Diligence Certifications provides fast and accurate assistance for obtaining certification so that the manufacturer focuses on the production of quality product.
Conclusion
BIS Certification as per IS 1856 of steel wire ropes will ensure the safety, reliability, and performance of the hauling process. Compliance with the Indian Standard develops the focused attention of the manufacturer on the quality of the product; a user will have confidence in the robustness of the steel wire rope. The BIS Certification of the steel wire ropes guarantees that the steel wires function in a safe manner to ensure no untoward incident occurs in the process.
Frequently Asked Questions (FAQs)
What is IS 1856?
IS 1856 : Steel wire ropes for haulage, mining, and lifting purposes – Specification.
Is the certification of BIS mandatory for steel wire ropes?
Yes, BIS certification is mandatory. It ensures safety, strength, and quality.
What does the ISI mark indicate?
“ISI” mark is assurance that the wire rope is safe and performs in the way it is supposed to, conforming to the safety
Where wire ropes are tested:
Their strength, elasticity, and quality tests are done by BIS-recognized labs.
On whom is the BIS Certification?
This certification is granted by the "Bureau of Indian Standards" (BIS).
How many years will the BIS certificate be valid for?
BIS license will be valid for a period of 2 years.
Are the unsanctioned wire ropes permissible to be sold in India?
No, only BIS-certified steel wire ropes are allowable for haulage purposes.
Why is BIS certification considered essential?
It provides safety, dependability, and legal standards for heavy-duty operations.
Then what happens after BIS approval?
A manufacturer shall be entitled to use the ISI mark on his product after certification.
Who can help me in BIS certification?
This is where consultants such as Diligence Certifications come to help.
