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- Mandatory Compliance: Manufacturing and selling flux, cored tubular electrodes in India must have BIS certification FLUX-CORED TUBULAR ELECTRODES under IS 15769:2008
- Quality Standard: The standard defines the product features concerning the chemical composition, mechanical properties, welding performance, and usability
- Application: These electrodes are the most common in arc welding of structural steel fabrication, shipbuilding, and heavy engineering works.
- Product Testing: Electrodes are to be tested for tensile strength, impact properties, weld metal composition, and soundness in laboratories recognized by BIS.
- ISI Mark Authorization: A manufacturer entrusted with the Bureau of Indian Standards can put the ISI mark, which is a guarantee of quality and acceptance in the market.
Introduction | FLUX-CORED TUBULAR ELECTRODES
BIS Certification for Flux, Cored Tubular Electrodes under IS 15769:2008 is a quality assurance measure that the electrodes employed in arc welding are in conformity with the Indian quality and performance standards set forth. Such electrodes are developed to provide stable weld quality, adequate tensile strength, and dependable operational safety in structural and industrial application areas. The standard elaborates on the product’s chemical composition, physical properties, welding characteristics, and test methods. Adherence to IS 15769:2008 as directed by the Bureau of Indian Standards is a must for manufacturers in order to be permitted to produce and sell flux, cored tubular electrodes in India.
What is IS 15769:2008?
IS 15769:2008 is a standard that the Bureau of Indian Standards has set for India, which mainly outlines the requirements of the flux, cored tubular electrodes used in arc welding of carbon and carbon, manganese steels. The standard specifies the chemical composition, mechanical properties of the weld metal, welding performance, usability, and inspection & testing methods.. The goal of the standard is to offer welds that are of a quality level that can be relied on, electrodes that can be trusted for the use in the structural, fabrication, and heavy engineering sectors anywhere in India.
Key Points:
- Indian Standard:The Flux, cored tubular electrodes standard is represented by IS 15769:2008, a document issued by the Bureau of Indian Standards.
- Product Scope:The document applies to flux, cored electrodes used for arc welding of carbon and carbon, manganese steels.
- Technical Requirements:The standard details the aspects of chemical composition, mechanical properties, and weld metal quality.
- Performance Criteria:Among other things, the standard refers to welding characteristics, workability, and the integrity of the weld deposits.
- Testing & Compliance:In order to be safe, consistent, and reliable, the products have to go through the testing and inspection as per the requirements of the standard.
Why is BIS Certification Mandatory
BIS certification is a must to guarantee that flux, cored tubular electrodes are in line with the quality, safety, and performance requirements of IS 15769:2008. This plays a major role in the attainment of uniform weld strength, reliable welding performance, and the safety of the user in, most importantly, applications such as structural fabrication and heavy engineering. In addition, the certification requirement serves as a deterrent to the promotion of substandard products, thus resulting in market confidence and ensuring that manufacturers comply with the regulations set by the Bureau of Indian Standards. Hence, it is only the certified products that are permitted to be manufactured and sold in India legally.
Key Reasons:
- Quality Assurance: Makes sure that flux, cored tubular electrodes are in accordance with the quality requirements of IS 15769:2008.
- Safety Compliance: Avoids welding failures through the provision of safe and reliable welding performance.
- Standardization: Guarantees the same chemical composition and mechanical properties for all products.
- Legal Requirement: It is necessary for manufacturers if they want to produce and sell electrodes in India.
- Market Trust: Products certified by the BIS become more trustworthy and acceptable by the Bureau of Indian Standards.
Importance and Benefits of BIS Certification
| Importance | Benefits |
| Mandatory Compliance: Flux cored tubular electrodes along with a flux cored wire need a BIS certification in case they are sold in India. | Assured Product Quality: Flux, cored tubular electrodes, when certified, conform to the set standards in strength and performance. |
| Quality Control: It is implemented as a way of confirming that the electrodes make the set standards regarding their chemical composition and mechanical strength. | Enhanced Welding Safety: Keeps minimum the chances of weld defects and failures in critical applications. |
| Welding Safety: Gives the confidence of a uniform welding operation and the possibility of weld defects is, therefore, very low. | Regulatory Compliance: Facilitates the manufacturing process to be in accordance with the law and therefore the sale of electrodes in India is permitted. |
| Testing Requirement: The products have to be tested in laboratories recognized by BIS before they are allowed to be approved. | Market Acceptance: Products certified by BIS enjoy greater trust and preference not only from buyers but also from project owners. |
| ISI Mark Usage: The ISI mark can be used only by those producers who have been issued a license by the Bureau of Indian Standards thus indicating product reliability. | Brand Credibility: The presence of the ISI mark, given by the Bureau of Indian Standards, to the manufacturer is a good indication of the increased reputation and competitiveness. |
Step-by-Step Process of BIS Certification
Step1:Documentation
- Collect required technical documents
- Prepare product specifications
- Gather company registration details
- Ensure documents follow BIS format
Step2:Product Testing
- Send samples to a BIS-approved lab
- Conduct safety and quality tests
- Receive test reports
- Confirm compliance with BIS standards
Step3:Application Submission
- Fill out the BIS application form
- Upload all required documents
- Attach valid test reports
- Pay the necessary BIS fees
Step4:Scrutiny and Inspection
- BIS reviews submitted documents
- Authority verifies test results
- Factory/product inspection may occur
- Clarifications requested if needed
Step5:Grant of License
- BIS approves the application
- License number is issued
- Product can carry BIS mark
- Renewal required before expiry
Documents Required for BIS Certification
| Category | Documents Required |
| Business Documents | Business license/registration, ISO certificate, organizational details |
| Manufacturer Details | Factory layout, process flow chart, machinery list, production details |
| Product Documents | Product specifications, component list, user manual, model details |
| Testing Documents | Test report from BIS-recognized lab, sample details, test request form |
| Legal & Compliance | Authorization letter, brand ownership proof, trademark certificate (if any) |
| Import/Foreign Manufacturer (If applicable) | AIR (Authorized Indian Representative) details, contract agreement, overseas manufacturer documents |
Timelines, Costs, Validity & Renewal
- Timelines: Usually from 20 to 30 days, with only 7-15 days for the testing.
- Costs: The cost of the government and the test varies depending on the product. There can be some additional charges though.
- Validity: The validity period is 2 years in most situations.
- Renewal: The renewal is done before the expiration; there should be updated documents/tests; the renewal
Why Choose Diligence Certifications
Diligence Certifications is a trusted certification consultancy that offers total assistance for BIS certification and regulatory compliance. Using their robust technical abilities and in, depth knowledge of Indian Standards, Diligence Certifications simplifies complex approval processes for clients, thereby reducing timelines and facilitating document management in an efficient manner. The company provides customized guidance, transparent communication, and devoted support throughout the entire journey which is the main reason why manufacturers can get a BIS certification done without any problems, at a small cost, and without wasting their energy.
Conclusion
BIS Certification for Flux, Cored Tubular Electrodes under IS 15769:2008 is necessary to keep the standards of the product, safety of the welding process, and consistency of the performance in various industrial uses. Observance of this standard aids in the elimination of weld defects and the safety of the structures, besides meeting the compulsory regulatory requirements of India. With the BIS certification, manufacturers get the permission to market their products, raise the trust level of the buyers, and get the easy access to the local and project, based markets that are regulated by the Bureau of Indian Standards.
Frequently Asked Questions (FAQs)
What is BIS Certification for Flux, Cored Tubular Electrodes?
BIS Certification is a quality assurance measure that flux, cored tubular electrodes comply with IS 15769:2008 concerning quality, safety, and performance as specified by the Bureau of Indian Standards.
Is BIS Certification mandatory for flux, cored tubular electrodes in India?
Most undoubtedly, the flux cored tubular electrodes manufacturing and selling in India require a BIS certificate according to the standard IS 15769:2008.
What varieties of products come within the scope of IS 15769:2008?
The standard defines the requirements for flux cored arc welding electrodes for the welding of carbon steel and carbon manganese steel.
What tests are required for BIS Certification?
Electrodes in their attempt to ensure quality are tested on tensile strength, impact properties, weld metal chemical composition, and soundness in BIS-recognized laboratories.
Who all can apply for BIS Certification under IS 15769:2008?
Domestic manufacturers and eligible foreign manufactures of flux-cored tubular electrodes can apply for BIS certification.
How much time does it take to get BIS Certification?
Thus, general certification in such a line usually takes from 20 to 30 days, depending on the schedule of testing, document verification, and requirements on factory inspection.
Validity of BIS Certification
BIS certification generally is granted for a validity period up to a maximum of 2 years and shall be renewed before its expiry.
Can a manufacturer sell their product and use the ISI mark without BIS Certification?
"No, the ISI mark can only be utilized after obtaining the valid license from BIS. " The ISI mark can be utilized without the valid license issued by the BIS, resulting in legal repercussions.
What are the benefits of BIS certification for the manufacturers?
Associated benefits of BIS certification include legal compliance, enhanced acceptability, and trust of the customers. These are ensured by the BIS certification.
Which products are covered under IS 15769:2008?
The standard covers flux-cored tubular electrodes used for arc welding of carbon steel and carbon–manganese steel.
